Respiratory Electrodialysis: a Novel, Highly Efficient, Extracorporeal CO 2 Removal Technique

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AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

Page 1 of 48

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Title

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Respiratory electrodialysis: a novel, highly efficient, extracorporeal CO2 removal

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technique

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Authors

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Alberto Zanella1, Luigi Castagna1, Domenico Salerno1, Vittorio Scaravilli1, Salua Abd

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El Aziz El Sayed Deab1, Federico Magni1, Marco Giani1, Silvia Mazzola2, Mariangela

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Albertini2, Nicolò Patroniti1,3, Francesco Mantegazza1, Antonio Pesenti1,3

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Institutional affiliations

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(1) Dipartimento di Scienze della Salute, Università degli Studi di Milano Bicocca,

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Monza, Italy

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(2) Dipartimento di Scienze Veterinarie e Sanità Pubblica, Università degli Studi di

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Milano, Italy

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(3) Dipartimento di Anestesia e Rianimazione, Ospedale San Gerardo, Monza, Italy

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Reprint/Negotiation/Corresponding Author

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Professor Antonio Pesenti, M.D.

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Dipartimento di Scienze della Salute, Università degli Studi di Milano Bicocca,

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via Cadore 48 20052 Monza, Italy

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Tel.: +39 0392333291, Fax: +39 0392332297

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E-mail: [email protected]

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Authors’ contributions

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Copyright © 2015 by the American Thoracic Society

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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All authors provided substantial contribution to the concept, design, data acquisition,

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analysis and interpretation of findings. Prof. Pesenti first advanced the original idea of

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applying the electrodialysis technique in an extracorporeal carbon dioxide removal

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circuitry. Dr. Zanella together with Dr. Castagna and Dr. Salerno developed the

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Respiratory Electrodialysis technology. Dr. Zanella, Dr. Castagna and Dr. Scaravilli

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drafted the manuscript and all authors contributed substantially to revisions. All

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authors give their approval for the final version submitted for publication.

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Equipment support: membrane lungs used for the experiments were provided by

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Maquet, Rastatt - Germany. Fresenius Medical Care, Bad Homburg – Germany,

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supplied all the hemofilters.

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Running head: Respiratory Electrodialysis

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Description number: 4.7 Mechanical Ventilation: Applications

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Total word count: 3084

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At a Glance Commentary

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Scientific Knowledge on the Subject: extracorporeal CO2 removal (ECCO2R) has

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been suggested for the treatment of patients with acute and chronic respiratory

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failure. The current ECCO2R technology, although perfected compared to the past,

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still has room for improvement.

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Copyright © 2015 by the American Thoracic Society

Page 2 of 48

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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What this study adds to the field: we developed Respiratory Electrodialysis, an

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innovative extracorporeal CO2 removal technique that selectively modulates pH and

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electrolyte concentration and highly enhances CO2 removal by applying an electrical

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field to blood. Respiratory Electrodialysis, requiring a minimally invasive approach,

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could greatly affect the way we treat patients suffering from respiratory failure and

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other conditions.

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Keywords: Extracorporeal Circulation, Carbon Dioxide

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Online data supplement: this article has an online data supplement, which is

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accessible from this issue's table of contents online at www.atsjournals.org.

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Copyright © 2015 by the American Thoracic Society

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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Abstract

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Rationale:

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We developed an innovative, minimally invasive, highly efficient, extracorporeal CO2

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removal (ECCO2R) technique called Respiratory Electrodialysis (R-ED).

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Objectives: To evaluate the efficacy of R-ED in controlling ventilation compared to

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conventional ECCO2R-technology.

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Methods: Five mechanically ventilated swine were connected to a custom-made

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circuit optimized for R-ED, consisting of a hemofilter, a membrane lung, and an

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electrodialysis cell. Electrodialysis regionally modulates blood electrolyte

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concentration to convert bicarbonate to CO2 prior to entering the membrane lung,

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enhancing membrane lung CO2 extraction. All animals underwent 3 repeated

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experimental sequences, consisting of 4 steps: Baseline (1 h), conventional ECCO2R

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(2 h), R-ED (2 h), and Final NO-ECCO2R (1 h). Blood and gas flow were 250 mL/min

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and 10 L/min, respectively. Tidal volume was set at 8 mL/kg and respiratory rate was

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adjusted to maintain arterial pCO2 at 50 mmHg.

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Measurements and Main Results: During R-ED, chloride and H+ concentration

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increased in blood entering the membrane lung, almost doubling CO2 extraction

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compared to ECCO2R (112 ± 6 vs. 64 ± 5 mL/min, p < 0.001). Compared to baseline,

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R-ED and ECCO2R reduced minute ventilation by 50% and 27%, respectively.

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Systemic arterial gas analyses remained stable during the experimental phases. No

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major complication occurred, but an increase in creatinine level.

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Conclusions: In this first in-vivo application, we proved electrodialysis feasible and

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effective in increasing membrane lung CO2 extraction. R-ED was more effective than

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conventional ECCO2R-technology in controlling ventilation. Further studies are

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warranted to assess safety profile of R-ED, especially as regards to kidney function.

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Copyright © 2015 by the American Thoracic Society

Page 4 of 48

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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Introduction

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Endotracheal intubation and mechanical ventilation are the conventional treatments

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for respiratory failure, which unfortunately are often associated with severe

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complications (i.e. ventilator-associated pneumonia, ventilator-induced lung injury,

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diaphragmatic dysfunction) (1–3). Extracorporeal CO2 removal (ECCO2R) can

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partially replace lung gas exchange function, sparing patients from the detrimental

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consequences of intubation and mechanical ventilation, possibly reducing patient

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mortality (4–9). Recent applications of CO2 removal have been aimed at low

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invasiveness, through low extracorporeal blood flows (10, 11). With current

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technology this approach may be limited by a relatively low amount of CO2 removal

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(12–15). We aimed at significantly increasing the amount of CO2 removed from a

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given blood flow, so as to achieve a greater decrease of ventilation, and expand the

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spectrum of potential clinical applications (16–18).

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We present here a technique that can remove up to 50% of total CO2 production from

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250 ml/min of blood flow and, by a possible scaling up, remove total CO2 production

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from about 500 ml/min.

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Membrane lungs can only remove dissolved CO2 from blood. This gaseous form

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represents only a small part of the total blood CO2 content, while the majority is

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chemically combined with water to form bicarbonate ions. The former and the latter

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are in a chemical equilibrium that can be altered by shifts in acid-base status.

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Specifically, the lower the pH, the higher the partial pressure of carbon dioxide

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(pCO2) (19).

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In order to exploit bicarbonate for gas exchange, we developed an innovative lung

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support technique, called Respiratory Electrodialysis (R-ED), by combining a

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hemofilter, a membrane lung, and an electrodialysis unit. By applying electrodialysis

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Copyright © 2015 by the American Thoracic Society

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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to hemodiafiltrate, the pH and the electrolyte concentration are selectively modulated

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in specific sections of the extracorporeal circuitry.

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Blood is regionally acidified, bicarbonate is exchanged with chloride, and the partial

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pressure of carbon dioxide is increased, leading to facilitated membrane lung CO2

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removal.

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Here, we describe the first successful in-vivo application of the electrodialysis

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technique. We report how R-ED, with minimally invasive extracorporeal support,

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could largely reduce the ventilatory needs of healthy swine when compared with a

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standard ECCO2R-technology.

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Copyright © 2015 by the American Thoracic Society

Page 6 of 48

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

Page 7 of 48

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Methods

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After anesthesia and instrumentation, 5 healthy Yorkshire swine (52 ± 2 kg) were

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mechanically ventilated with inspired oxygen fraction of 50%, positive end-expiratory

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pressure of 5 cmH2O and tidal volume of 8 ml/kg. Respiratory rate was adjusted

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throughout the whole experiment to maintain an arterial pCO2 of 50 mmHg. Via a

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double-lumen 14-Fr catheter inserted into the right external jugular vein, the animals

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were connected to a custom-made extracorporeal circuit (see online data supplement

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for details). Unfractionated heparin was continuously infused to achieve an activated

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clotting time twice the baseline.

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This circuit was composed of a blood circuit and an electrodialysis circuit (Figure 1,

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panel A). In the blood circuit blood flowed (250 mL/min) through a hemofilter and a

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pediatric membrane lung. In the electrodialysis circuit, hemodiafiltrate was generated

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by the hemofilter (500 mL/min), flowed through the electrodialysis acid chamber, and

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returned to the hemofilter. Prior to the electrodialysis acid chamber, 40 mL/min of

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hemodiafiltrate was diverted towards a calcium filter, into the electrodialysis base

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chamber, and finally returned after a safety filter to the reinfusion lumen of the

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catheter. To prevent calcium precipitation inside the electrodialysis cell, a fraction of

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the alkaline hemodiafiltrate (40 mL/min) was recirculated from the outlet of the

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electrodialysis base chamber prior to the calcium filter. Thus, calcium precipitated

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before electrodialysis to be trapped by the calcium filter. The electrodialysis unit was

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customized with a bipolar, an anionic, and a bipolar membrane (see Figure 1, panel

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B), see online data supplement.

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All animals underwent 3 repeated experimental sequences, consisting of 4 steps

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each:

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- Baseline (1 h): no extracorporeal blood treatment.

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Copyright © 2015 by the American Thoracic Society

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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- ECCO2R (2 h): gas flow 10 L/min, electrodialysis circuit excluded.

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- R-ED (2 h): gas flow 10 L/min, electrodialysis circuit functioning and electrodialysis

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cell supplied by an electric current of 10 Amperes. Calcium gluconate was infused

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to maintain arterial concentration of ionized calcium within the normal range.

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- Final NO-ECCO2R (1 h): same as Baseline.

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R-ED and ECCO2R steps were randomized. Experimental sequences were followed

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by a 1 h equilibration period.

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At the end of each step, hemodynamic and ventilatory parameters were recorded;

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samples from the femoral artery, pulmonary artery and extracorporeal circuit were

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collected for gas analyses and electrolytes; expired CO2 concentration of membrane

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lung and natural lung were measured to compute membrane lung CO2 extraction,

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natural lung CO2 extraction, total CO2 production (V’CO2), and alveolar ventilation. At

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the end of Baseline and R-ED steps, plasma-free hemoglobin concentration was

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measured. After instrumentation and at the end of the experiment, blood was

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sampled for biochemistry measures (see online data supplement).

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Statistical Analysis

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Data are presented as mean ± standard deviations unless otherwise stated. Different

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steps were compared with one-way analysis of variance (ANOVA) for repeated

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measurements or Kruskal-Wallis test, when appropriate. Two-way ANOVA was used

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to compare samples along the extracorporeal circuit during ECCO2R and R-ED.

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Tukey test was used for post-hoc multiple comparisons. A p-value < 0.05 was

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deemed statistically significant. Analyses were performed using JMP 11.0 (SAS,

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Cary, NC, USA).

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Copyright © 2015 by the American Thoracic Society

Page 8 of 48

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

Page 9 of 48

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Results

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R-ED reduced minute volume by half compared to Baseline and Final NO-ECCO2R,

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and almost doubled the membrane lung CO2 removal when compared with ECCO2R

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achieving a supplemental 31% minute ventilation reduction (see Figure 2, and Table

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1). Variations in alveolar ventilation perfectly resembled variations in minute

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ventilation. Due to the study design, changes in minute ventilation were achieved by

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modification of respiratory rate; while tidal volume and plateau pressure were stable

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throughout the whole experiment. This reduction of ventilatory need was secondary

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to a significant increase in the ratio between membrane lung CO2 removal and V’CO2

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(see Figure 2 panel B, see also Table E1 in online data supplement). Indeed, during

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ECCO2R, membrane lung CO2 removal was 64 ± 5 mL/min (i.e. 28 % of V’CO2);

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while, during R-ED, membrane lung CO2 removal reached 112 ± 6 mL/min (i.e. 50%

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of V’CO2). V’CO2 was constant during all four steps. Therefore, natural lung CO2

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removal was significantly lower during R-ED compared with ECCO2R (113 ± 24 vs.

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161 ± 35 mL/min, respectively, p < 0.001). No alteration in arterial pH and pCO2 was

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detected during the whole experiment (see table 2).

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During R-ED, higher levels of membrane lung CO2 removal were achieved by

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selective modulation of the acid-base balance and the electrolyte concentration in the

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extracorporeal blood (see Figure 3, see also Table E2 in online data supplement).

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The concentration of chloride ions increased across the hemofilter (from 99 ± 4 to

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108 ± 4 mMol/L, p < 0.05). Chloride ions partially replaced bicarbonate ions (from

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34.6 ± 1.8 to 30.0 ± 1.8 mMol/L, p < 0.05) (see Figure 3 panel A and B), leading to a

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significant reduction in pH (from 7.37 ± 0.02 to 6.77 ± 0.04, p < 0.05) (see Figure 3

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panel C), which was associated with a 255% increase in pCO2 (from 61.0 ± 3.1 to

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216.7 ± 15.5, p < 0.05) (see Figure 3 panel D). The subsequent passage of blood 9

Copyright © 2015 by the American Thoracic Society

AJRCCM Articles in Press. Published on 06-June-2015 as 10.1164/rccm.201502-0289OC

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across the membrane lung led to a significant reduction of pCO2 and bicarbonate

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ions, which restored pH back to physiological values. Notably, alterations in the acid-

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base balance and electrolyte concentration in the extracorporeal blood due to R-ED

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was limited to specific sections of the extracorporeal circuitry. Indeed, inlet and mixed

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venous blood showed no differences during R-ED and ECCO2R (see Figure 3, see

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also Table E2 and E3 in online data supplement).

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Electrolyte concentration and pH of the hemodiafiltrate during R-ED are shown in

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Figure 4 (see also Table E4 in on line data supplement). Passage of hemodiafiltrate

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through the electrodialysis acid chamber increased chloride concentration (from 110

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± 6 to 115 ± 6 mMol/L, p < 0.05), leading to a pH reduction (from 7.07 ± 0.28 to 6.60

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± 0.25, p < 0.05). Passage of hemodiafiltrate through the electrodialysis base

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chamber reduced chloride concentration (from 83 ± 8 to 60 ± 5 mMol/L, p < 0.05),

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leading to a rise in pH (from 11.01 ± 0.4 to 12.54 ± 0.34, p < 0.05). As expected,

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hemodiafiltrate entering the calcium filter was extremely alkaline (i.e. 11.00 ± 0.52),

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which led to calcium precipitation inside the calcium filter 2.8 ± 0.7 to 0.3 ± 0.1 mg/dL,

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electrodialysis base inlet pre-filter and electrodialysis base inlet post-filter,

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respectively, p
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