Document number Dokumentnummer Numéro de document Numero di documento
WX00035
Revision number Revisionsnummer Numéro de révision Numero di revisione
R0
Language Sprache Langue Lingua
EN
Level of Document Classification Strictly Confidential :
Recipients only (NDA required, for technical material)
Private and Confidential :
For disclosure to individuals directly concerned within the recipient's organization Not to be disclosed outside the recipient's organization
Commercial in Confidence : Leitwind only :
Only for Leitwind staff Distribution at the discretion of the client subject to contractual agreement Available to the general public
Client's Discretion : Published :
Teamcenter and Movex Classification for Specifications F
FORM FOR TRACEABILITY
P
PROCESS FOR PRODUCT QUALITY
R
REQUEST FOR PRODUCT QUALITY
D
PRODUCT INDEPENDENT PROCESS
Good receiving method (register in acceptance?) 1 2 No (1) Yes (2)
Traceability and 3 marking request (2&2)
X
1: No register in acceptance (it is not necessary the control from Quality Dept.); 2: It is necessary the control from Quality Dept. of reception of component (request of quality control for traceability, documentation and certificates control, certificates will be registered with serial number of items); 3: Contains a request for marking for traceability and Logistic Dept. will link of the serial number of components to installation.
Distribution List Building Site Dept. Logistics Dept. Product Care Dept. Product Menagement Dept. Quality Dept. Service Dept. M. Casazza V. Dathathireyan
Document structure (* : mentioned, not in structure) WX00355*
LEITWIND AG Brennerstraße 34 I-39049 Sterzing (BZ) Italy Via Brennero 34 I-39049 Vipiteno (BZ) Italy
Tel. +39/0472/722111 Telefax +39/0472/722586 Internet: www.leitwind.com E-mail:
[email protected]
Template_Rev. 7_05.11.2009
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 1/8
Rev.00
Index 1 INTRODUCTION ..............................................................................................................2 1.1 PURPOSE ..................................................................................................................2 1.2 DOCUMENT CONTENTS...........................................................................................2 1.3 DOCUMENT REVISION .............................................................................................2 2 HANDLING .......................................................................................................................3 2.1 COMPONENTS AND GEOMETRIC FEATURES........................................................3 2.2 INDICATIONS FOR HANDLING .................................................................................4 3 TRANSPORT AND STOCKING ........................................................................................6 3.1 INDICATIONS FOR TRANSPORT .............................................................................6 3.2 INDICATIONS FOR STOCKING.................................................................................7
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 2/8
Rev.00
1. INTRODUCTION 1.1 PURPOSE The purpose of this document is to inform the carrier about handling, transport and stocking of the blades LS 42.1 of the turbines LTW86.
1.2 DOCUMENT CONTENTS This document incorporates all the stages between the stocking of the component after the assembly in the workshop, and the arrival of the component on site: •
Handling: how to handle the main component (methods, handling tools and handling point);
•
•
Transport: o
how to position the main component on the means of transport;
o
how to fix the main component on the means of transport;
Stocking: the requirements and precautions for the stocking (methods, stocking tools, handling tools and handling point); During the transport, the component is not completely assembled. The components to be mounted on the building site, BEIPACK, are the follows: •
Internal Beipack: components not assembled and transported to it internally, considered in this specification;
•
External Beipack: components not assembled and transported to it externally
WX00355.
1.3 DOCUMENT REVISION This document must be updated in the following cases: 1. Modifications of the handling, transport and stocking procedure; 2. Variations of the characteristics (weight, dimension or other), of the component to transport.
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 3/8
Rev.00
2 HANDLING It will be described the procedure for a proper handling of the blade LM 42.1.
Read carefully the entire document before to proceed.
Very important for all the steps: •
Don’t damage the components;
H L W
L
Fig.1: Blade LM 42.1 in the transport configurations
2.1 COMPONENTS AND GEOMETRIC FEATURES The following table contains the information regarding the main component which needs to be transported.
Table 1: Weight and dimensions of the main component which needs to be transported with stacked transport device
Main Component
Blade LM 42.1
Subcomponents
Single weight Total weight (kg) (kg)
Blade
6000
Transport device (stacked transport)
2200
8200
Size (mm) LxWxH
42130 x 3400 x 3100
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 4/8
Rev.00
To calculate the “Total weight” has already been considered a +5% of tolerance, but only on the subcomponent “Blade”.
2.2 INDICATIONS FOR HANDLING Will be given the indications for the proper handling: •
Handling tools (stacked transport device: one crane): o
One crane;
o
Appropriate spread bar;
o
8 chains or 8 steel ropes, each with these features:
o
Min. length: 2000mm;
Min. capacity: 2500Kg.
To connect the 8 chains or 8 steel ropes to the spread bar, can be used 2 or 4 shackles, each with this features:
o
Min. capacity: 5500 kg, if use 2 shackles;
Min. capacity: 3500 Kg; is use 4 shackles;
To connect the 8 chains or 8 steel ropes to the transport device, can be used 8 shackles, each with this features:
•
Min. capacity: 2500 kg;
o
Soft material between the blade and the straps.
o
2 safety ropes, each with this features:
Min. length: 30000mm;
Min. capacity: 1500Kg;
Handling tools (stacked transport device: two cranes): o
Two cranes;
o
8 chains or 8 steel ropes, each with these features:
o
Min. length: 2000mm;
Min. capacity: 2500Kg.
To connect the 8 chains or 8 steel ropes to the transport device, can be used 8 shackles, each with this features:
o
Min. capacity: 2500 kg;
Soft material between the blade and the straps.
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
•
Date 17.10.2011
WX00035EN
Page 5/8
Rev.00
Handling method (stacked transport device: one or two crane): o
Use the lifting point;
Lifting point
Lifting point
Fig. 3: Lifting point on the root and tip device
•
•
Handling phases (stacked transport device: one crane): o
Connect the crane to the spread bar;
o
Connect the chains or steel ropes to the spread bar;
o
Connect the chains or steel ropes to the lifting point;
o
The component is ready to be handled (use a appropriate crane);
o
After handling, disconnect the chains or ropes;
Handling phases (stacked transport device: two crane): o
Connect the cranes to the chains or steel ropes;
o
Connect the chains or steel ropes to the lifting point;
o
The component is ready to be handled (use a appropriate cranes);
o
After handling, disconnect the chains or ropes;
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 6/8
Rev.00
Attention: if is used only one crane for blades handling, use two safety ropes (one in the root, and the other in the tip) for control the movement of the blade. The Operators must be on the same side of the blade, for a good control of the blade.
3 TRANSPORT AND STOCKING It will be described the procedure for a proper transport and stocking of the blades LM 42.1.
3.1 INDICATIONS FOR TRANSPORT Will be given the indications for the proper transport: •
Transport tools: o
2 straps (green);
o
8 chains (red and blue)
Attention: is responsibility of the transporter to use the appropriate transport tools.
•
Transport method (stacked transport device): o
Support points: structure of the device;
o
Fixing points: structure of the device and the surface of the blade;
Fig.6: Blade on the track
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 7/8
Rev.00
Fig.7: Fix the stacked transport device on the track
Attention: is responsibility of the transporter to use the appropriate support points and fixing points on the transport means.
•
Transport phases: •
Check that the components of the internal beipack, if present, are properly fixed.
o
Lift and position the component on the means of transport;
o
Disconnect the crane;
o
Fix the component on the transport means;
3.2 INDICATIONS FOR STOCKING Will be given the indications for proper stocking:
•
Stocking tools (stacked transport device, and only for blades stacked): o
Stacking cones;
Handling, Transport on road and Stocking specification of the Blades LM 42.1 LTW86
Date 17.10.2011
WX00035EN
Page 8/8
Rev.00
Fig.8: Stacking cones
•
Stocking methods (stacked transport device): o
First option: position the blades in the correct position, on the ground;
o
Second option: blades stacked.
Fig.10: Stocking
VERY IMPORTANT: MAXIMUM three (3) BLADES can be stacked.
•
Stocking phases: o
Disconnect the fixing tools (straps, chains, ropes);
o
Connect an appropriate crane to the lifting point;
o
Lift and position the blades in the correct position on the ground;
o
Disconnect the crane;
